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Sunday, September 16th, 2018
I've started the process of coloring the cello's neck. Holding off on the scroll until the repair is finished...
I'm taken aback by what a shiny, smooth "finished" surface I can get by buffing out the stain. The stain I'm using is made by mixing tea and pigment dissolved in turpentine -- apply by rubbing on with a cloth, then rubbing off the excess. Before it has fully dried, buff with steel wool. After it has dried, sand with 400 grit, and buff again with steel wool and cloth.
The curved part of the neck has varying depth of color; during the staining process I noticed scratches in a couple of places that I had missed when sanding the neck, and went back and sanded them out, removing stain. (There are also scratches that I left.) It looks surprisingly ok... I am thinking the finish will be a coat of thinned Tru-oil and then a coat of un-thinned Tru-oil, and maybe further coats for the lower portion of the neck and the scroll. Buffing with steel wool and cloth.
posted morning of September 16th, 2018: Respond
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Wednesday, September 12th, 2018
I dropped the cello neck as I was staining it, and cracked the scroll. To fix it I've glued the two pieces together with clear Gorilla Glue; now I'll need to first, glue a hardwood dowel through the joint on the upper side of the peghole, and then cut out the peghole in the direction of the grain. I'll glue a new block of wood in that void, reinforce with a dowel, and redrill the hole.
posted evening of September 12th, 2018: 2 responses
➳ More posts about The Tin-can Cello
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Saturday, September 8th, 2018
8/4 hard maple board, 7" x 7 feet. $50
11-gallon Behrens washtub. $30
fingerboard and nut. (free as salvage)
bridge. $50
tailpiece. $50
tailcord. $10
pegs. $40
drumhead. $40
plywood for back. (free as scrap)
strings. $7 (ebay)
bow. $60
I'm waiting on the tailcord as I said below, and have yet to buy the strings. I'm planning to use the bow from my dilruba, at least to start with. [Note I ended up buying a cello bow from Menzel, for $60. Dilruba bow is haired with black horsehair, which is not appropriate for a cello.] I think I overpaid for the bridge and tailpiece, but I don't mind since I got the salvage cello in the deal. Update Tuesday the 11th: Tailcord arrived... I'm champing at the bit to start finishing! ...The varnish is supposed to be arriving today, as is the drying lamp. Sealer coat tonight? Update Monday the 24th: Got my strings...
posted afternoon of September 8th, 2018: Respond
➳ More posts about Projects
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I sent away for a book of duets by Bach for (Stroh!) violin and (Tin-can!) cello... Guess that's gonna mean taking lessons at some point...
posted afternoon of September 8th, 2018: Respond
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My tin-can cello is becoming a real thing... three major things left to do are
- Finish the neck and scroll: I will disassemble it for this; waiting on delivery of a bottle of varnish and of a UV lamp to help the varnish dry. (I'm going to leave it with the neck and body put together and the various braces in place for the time being, and just go downstairs every couple of hours to crow over it :), until the varnish arrives.)
- glue up the fingerboard and nut. This will need to wait until the process of finishing is complete.
- set up the backing skin for the body. I'm waiting on delivery of a 20" bass drumhead, and need to buy some steel braces that I will bend to shape. (Or wait, no, maybe I will cut supports for the drumhead out of maple.) Update, the drumhead idea is a mistake. I will cut a back out of ¼" plywood.
And then I can start on the setup! (Oh one other thing I'm waiting on delivery of, is a tailcord. And I have not purchased any strings yet.) Setup entails:
 - Putting the tailpiece on.
- Carving the feet of the bridge.
- Putting on A and C strings.
- Calculating height of bridge. (Leave ⅛" to account for deflection of the soundboard!)
- Carving top of bridge.
- Putting on all four strings to check tension, height, and spread of bridge feet; correcting if necessary. Adjusting slots in nut.
- Carving bridge in thickness and chamfer.
- Final stringing.
- First playing!
I am hoping to broadcast live video of the final stringing and first notes of the instrument! Fingers crossed!
↻...done
posted afternoon of September 8th, 2018: Respond
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Tuesday, September 4th, 2018
Two milestones this weekend in work on the Tin-can Cello: one quite visible, one hidden. Getting the neck into the bucket, and having it fit and look like what I was expecting, obviously huge; and figuring out how to brace the body is huge, and makes it way more likely that this will end up a playable instrument.
 
posted afternoon of September 4th, 2018: Respond
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Monday, September third, 2018
Somehow I've had in mind for a while that I would rub pigment dissolved in turpentine on the cello neck to color it, and then finish over that with varnish. But now that I think about it it would be better to use the varnish as a base and add the dissolved pigment to the varnish.
My plan is to put a coat of clear varnish over the whole neck and scroll, and let that dry for a few days, then sand to 600 grit, and do a second coat with colors-- adding pigment as I move down the neck and to the scroll. After that dries, I will sand again and do a third coat, either with or without pigment. Maybe a fourth, clear? I will see how it looks after the third coat and sanding.
posted afternoon of September third, 2018: 2 responses
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Since I started designing the tin-can cello, I've been going back and forth about whether (and how) to add bracing material. It's a washtub! I would think, Designed to hold hundreds of pounds of water without deforming! Well, sure, but the stress from the cello strings will be in a different direction...
This morning I think I figured it out. I added two pieces of bracing wood, one on each end of the dowel. The tail end brace, pictured above, locks into the dowel's taper, and is very stable -- this corner is where just about all the stress on the bucket will be, it's where the tailpiece butts up against the bucket. The head end brace is just a square of wood tucked between the dowel and the rim of the soundboard, meant to keep the side of the bucket from buckling.
posted afternoon of September third, 2018: Respond
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Sunday, September second, 2018
Well... the pilot holes for the pegs were square, I'm sure of that... the skewness of the peg holes alarmed me at first but I'm growing to like it. Each peg is skewed slightly to the back and slightly up. This means the string is going to come off of the peg pulling it a little off square. I'm not sure what effect this will have and I think the tuners will still work... Taking for granted that they will function, I kind of like the effect visually. So I'm tentatively going to claim that I meant for it to look this way. It's a feature of the lateral pegbox!
posted afternoon of September second, 2018: Respond
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The fit of the neck into the bucket is... good enough at this point. I'm going to spend today smoothing -- the edges of the soundhole needs some attention, and the whole neck and scroll needs to be sanded to 320 grit. (I am going to leave the dowel rough, including the bit of it that's exposed.) Then it's time to color the cello!
I'm flying a bit blind when it comes to pigment. Have been looking around the web, there's a lot of conversation about coloring violins at The Pegbox and a couple of other forums. What I'm going to try first (on a piece of scrap maple), is mixing dry pigment with turpentine (or possibly lavender oil) and applying that to the sanded wood, and then finishing over that with multiple coats of thinned Tru-oil, possibly mixing some pigment into the early coats of Tru-oil as well. I'll avoid rushing, planning to spend a week or more working on test pieces.
The color scheme I'm going for is: a mix of burnt sienna and orange on the lower, curved portion of the neck, deepening to burnt umber as it approaches the bucket; burnt umber on the tailpin; raw umber on the straight part of the neck; burnt sienna on the pegbox and scroll, deepening to burnt umber at the center of the scroll.
posted morning of September second, 2018: 1 response
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